Looking at yield comparisons in 2012, the conventional strip-till system had significantly lower yields than other systems, says Shurley. In the Berrien County, Ga., location, the banded herbicide and the no-rye system were significantly lower in yield. However, for the most part, yields were not significantly different regardless of the treatment, he says.

“This past year, the same test was conducted in three locations. Again, with the exception of the full-rye treatment at Macon County, Ga., the yields at the three locations were not significantly different. Invariably, the treatment with the rye-free zone had the highest yield, but it was not significantly different from the other three treatments," he said.

The herbicide programs differed slightly in quantities, but the regime – including what was used and when it was used – was pretty much the same with the exception of the banded herbicides, he adds.

“We had a burndown treatment, followed with pre-emergence, then two postemergence applications – one early and one later – and then a directed spray application at layby. It’s pretty much the same across the board.”

The average herbicide costs per acre for the three treatments, including crop oil concentrate added to the treatments, ranged from $80 per acre for the conventional system all the way down to about $60 where herbicides were banded

“All three of the herbicides in the rye programs were cheaper than our conventional way of doing things in our conventional strip-till program. If the objective of this heavy rye cover crop, in addition to controlling Palmer amaranth pigweed, is to lower the cost of herbicides, then this program did that. It was cheaper in terms of herbicide costs to go with the heavy cover crop, and saved even more money by having the rye-free zones, and even more by banding the preplant incorporated and preemergence herbicides over the rye-free zone area.”

Return worth it?

The net return per acre by treatment shows a little different picture, notes Shurley.

“In addition to herbicide costs, you’ve got costs associated with the cover crop itself and with nitrogen applied to both rye and cotton. You’ve also got application costs which include planting the rye. You’ve got time, fuel and money costs of running over the field in each treatment, and it’s quite a bit higher in the cover crop system than in the conventional strip-till system. We only looked at the costs that will directly be influenced by the system being used – all other costs are the same. Total costs ranged from under $100 with our conventional strip-till system to almost $180 with our full rye system, with yields being different. Yields favored the conventional strip-till production," he said.

Shurley says he considers it a positive that there was no difference in yields in the system. “You might think that’s a negative, but I think it’s a positive. This means that even under this heavy cover system, and with the problems you think it might generate with planting into the stands, there was no difference in the yields. It’s another way of saying that you can achieve yields consistent with regular production with heavy cover crops, and that’s a positive.”

The highest net return was achieved with the traditional strip-till production, he says. However, the cover crop system was less expensive when it came to herbicide costs, he adds.

“So we were able to save some chemical costs with the heavy cover crop. But, that savings was offset by those other costs associated with the cover crop itself, with the additional nitrogen applied and with the application costs.

“We were applying basically the same amount of herbicides with the cover crop as we were with the bare ground. The purpose of the heavy cover crop was to cut back on the populations and the emergence of resistant Palmer amaranth. Future research could address ways to reduce the cost of that cover crop or to look at different herbicide programs. These are the same chemistries and programs that we would use without a heavy cover crop. Is there a way – with that heavy cover crop – that we could have a herbicide program that would save us even more money?”